Irrigation Systems UK
 
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Water Conservation Unit - 'The Plowcon'
Plowcon Water Conservation Irrigation
A technique of minimum water usage, with accurate water distribution and optimum delivery of water to the root zone, providing sustainable irrigation.



The water
is placed in a small furrow either on the flat ground or on the top of the ridge. The width of irrigated soil is approximately 6" (approx. 15cm) wide. With seedling germination or indeed in the growth of a young seedling it is only the immediate environment, not in the ground between the rows that requires watering. The water requirement of the Water Conservation Unit is so low as the inter-row is not watered at all.

As the crop increases in size, in say the case of maize, the system can still be used for subsequent irrigation until the crop has reached waist high. It is assumed that the main irrigating rains of the season will arrive approximately six weeks after initial planting. The unit is not a full scale irrigating system for mature crops. Rather an establishment system to extend the growing season and greatly increase the yields.

It is an extremely simple system, versatile and adaptable and over the years we have been constantly amazed at the ingenuity of the individual farmers in utilising the
unit.




In particular the
Water Conservation Unit is suitable for cotton seed germination in heavy soil.
The capping problem can be eliminated by a simple planting and mulching procedure, utilising the dry inter row soil to cover the wetted line 12 hours after the liquid water has penetrated. Because the soil in the inter-row is not watered at all, weeds will not germinate. This allows the crop to achieve a flying start in their competition with the weeds.



The Water Conservation Unit was developed in 1969. Since that time millions of acres of crops have been irrigated using this
unit. Many farmers have commented that they are still on the land and farming as a direct result of the increased yields and lower costs of this unit.

The original aim of the unit was to reduce the amount of water and power, required to irrigate large areas of cotton and maize. This was achieved with the
Water Conservation Unit using a quarter
of the water of a traditional sprinkler system and at a much lower capital cost.

With a low operating pressure of 1.5 Bar at the hydrant control elbow, this constitutes a saving of over half the energy of a normal sprinkler sprayline of say 3.5 Bar.

Techniques of minimum water usage

Accurate Water Distribution
Water is placed directly at the root zone.

No Water Wastage
The inter-row is not watered, saving water.

Cost Effective

Give your crops a head start

Crop is established ahead of the rainy season.

Simple to Use
Easy to move.

Versatile
Suitable for use on a range of crops including:

Maize
Cotton
Tobacco
Groundnuts
Paprika
Cabbages
Potatoes
Blue Gums
& many more


Expand land Use
The Unit is ideal for cotton seed germination in heavy soil. Eliminates the capping problem.

Low Operating Pressure
1.5 Bar at the hydrant. Uses a fraction of the energy of a normal sprinkler sprayline.

Increased Yields
Many of our customers state they are still on their land as a direct result of the higher yields gained by this unit.
Crop Irrigation



Suitable for irrigating most row crops including cotton, maize, tobacco, groundnuts, paprika, tomatoes and potatoes and can aid the establishment of tree plantations.

Work has been undertaken to establish large areas of young Blue Gum (Eucalyptus globulus) trees using this unit and has proved highly effective.

The Water Conservation Unit is ideal for the establishment of grass cover on arid area. Specific work has been undertaken on airport runways and surrounds.




The accurate placement of water reduces runoff and limits erosion directly. Indirectly, The Water Conservation Unit is the ideal irrigating system for erosion control methods. It aids the establishment of erosion control and prevention plants such as Vetiver Grass (vetiveria zizaniodes), restricting soil movement.

The Water Conservation Unit is suitable for the following crops, at particular development stages:

Tobacco
Transplanting to 8 weeks
Cotton
Seed germination to 8 weeks
Maize
Seed germination to waist high
Groundnuts
Life of crop
Paprika
Life of crop
Potatoes
Life of crop
Cabbages
Life of crop
Blue Gums
Initial establishment



The unit offers a cost effective solution to early crop development and provides high water savings for small capital outlay. Reduces herbicide use by establishing the crops before the rains and supplementing irrigation during breaks in the rains. One unit provides coverage for up to 20 hectares. with equal distribution of water over the entire 180 metre unit length. Longer lengths may be accommodated without loss of accuracy. Designed to allow ease of assembly and operation.

The unit includes a 180 metre long baffle line, with baffle line jets spaced at 300mm intervals.




The Water Conservation Unit is designed to allow ease of assembly and operation. It requires two people to operate and takes approximately 30 minutes to assemble.

The 180 metre units needs 40,000 litres of water per hour, at a pressure of 1.5 bar at the Hydrant Control Elbow (see diagram). The baffle line jets are spaced at 300mm intervals and each has an output of 1.5 litres per minute at this specification.

sprayline irrigation for crops
The hoses are connected to the sprayline riser outlets at 18 metre intervals. The saddles are spaced 18 metre spacing on the baffle line.

Applications vary from a 10 minute cycle (supplying 11 litres per jet), to as little as two minutes (supplying 2.2 litres per jet). Prior to implementation in the field, it is recommended a sample furrow be tested with various application rates. Allow 36 hours for water to infiltrate before checking depth of wetting. This sample will indicate the application time necessary.



180 metre baffle line. This is supplied ready for lay out in the land, complete with    saddles.
Ten off 25cm long stand pipes complete with hooks, elbows and square thread barrel    nipples.
Ten feed hoses. Each 20 metre hose is fitted with the square threaded nut and tail to    allow ease of connection. Sealing 'O' rings are fitted at both ends.



Easy assembly instructions are supplied with the unit.



The application time given to each furrow is determined according to the depth of available moisture in the soil, the time before the rains are expected to arrive, the water retention capacity of the soil and the crop to be planted.

In dry heavy soil, with no pre-irrigation and no early ploughing, a 10 minute application is required. In contrast, a four minute treatment will prove adequate for lighter, pre-irrigated soil. Ideally linking up to subsoil residual moisture.




The baffle line is moved from furrow to furrow while under pressure, with the jets pointing directly downwards towards the furrow. Two men, starting from the centre of the baffle line walk away from each other towards each end, sliding the baffle line from one furrow to the next. They then return to the centre of the baffle line ready for the next move to begin.


The Water Conservation Unit uses approximately 1/6th of the water used in daytime overhead spray irrigation per hectare. These figures are based on a 1 metre crop row spacing with a 4 minute application. The Water Conservation Unit provides the sustainable answer to irrigation.

Approximately 1/10th of the water used on a 4 minute application and approximately 1/6th on a 10 minute application. The amount of evaporation is almost negligible, the water being placed directly into the furrow. Excellent for row crop germination.




First introduced over 37 years ago, the Water Conservation Unit is known in Southern Africa as 'The Plowcon System'. This is a well established irrigating technique, with thousands of customers utilising it throughout Southern Africa. 'The Plowcon System" is well known to enhance crop yields and many of the top producers employ it on award winning crops. The Unit is well known to and frequently used by, the Zimbabwe "10 Tonne/Hectare Maize Club".



The Water Conservation Unit is a proven and efficient form of irrigation. But don't just take our word for it...

In 1997, 1998 and 1999, this unit was used on the award winning crops grown by the ‘Zimbabwe Tobacco Grower of the Year’.

Additionally, the winner of the 1998 'Zimbabwe Cotton Grower' of the Year, utilised The Water Conservation Unit, to win the highest accolade accorded by the industry.



On Application.

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